Kaeser Oil Separator Replacement

The oil and gas separation core in the screw air compressor is one of the important parts. Its main function is to reduce the fuel consumption of air compressor and ensure that the oil content of compressed air is within 3ppm.The manufacturers of air compressors continuously carry out technical...

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The oil and gas separation core in the screw air compressor is one of the important parts. Its main function is to reduce the fuel consumption of air compressor and ensure that the oil content of compressed air is within 3ppm.The manufacturers of air compressors continuously carry out technical renovation to reduce the oil content of compressed air or choose the better quality oil and gas separation cores.However, in the process of use, there is a considerable part of the use effect is not very ideal, different degrees will appear the air is too large or the pressure difference too large, serious even cause combustion explosion.

Application technology of oil and gas separation core.

Air compressor gas oil content is not only related to the quality of the oil and gas separator, and associated with the design of barrel, and gas flow rate of air compressor and form a complete set of processing flow of oil and gas separation core.

1. Supporting the oil and gas separation core and air compressor.

In general, form a complete set of air compressor oil and gas separation core must choose the gas flow rate is greater than or equal to the air compressor, prevent during use of inhaled air filter dust filter too tiny to oil and gas separation core segment congestion on abscission layer, thereby reducing the processing flow of oil and gas separator, oil and gas separation core early pressure difference is too big.The most suitable oil and gas separation core is the choice of more than 105% of compressed air outlet flow.

2. Life of oil and gas separation core.

Aging oil deposits, air pollutants and abrasive particles can affect the life of oil and gas separation cores.The final pressure difference required by the user is different.In actual use, the final pressure difference between the oil and gas separation core of the compressor is 0.8 ~ 1bar and the vacuum pump is 0.5bar.The amount of dirt accumulated on the core of the oil and gas separation will increase when the oil flow is higher.This can be measured by sewage discharge.The pollutant discharge is directly related to the design of the compressor's pre-separation structure.The best value of sewage is about 1g per cubic meter.Therefore, the service life of the oil and gas separation core cannot be measured by time. Only the final pressure difference of the oil and gas separator can determine the life span.

3. Ensure the economic life of the oil and gas separation core.

The correct maintenance of lubricating oil is a precondition for ensuring a satisfactory service life of oil and gas separation cores.Generally speaking, the service life of the oil and gas separation core is limited by only the solid particles deposited on the ionosphere (the oxide of oil, the abrasive particles, etc.), resulting in the increase of pressure difference.The dirt in the lubricant can be reduced by replacing the air filter, the oil filter, and the oil replacement cycle.In this way, the dirt that enters into the oil and gas separation core stays at a minimum, which is conducive to the extension of maintenance and maintenance cycle.The selection of oil has a great relationship with the service life of oil and gas separator.Only approved, anti-aging and water-insensitive lubricants can be used.Anti-oxidative oils do not apply, and even shorter working hours produce a jelly-like sticky sediment that blocks the oil and gas separation.The higher working temperature will accelerate the aging of the lubricant, so it is necessary to pay enough attention to the cooling air volume and the grime of the cooler.When the oil is changed, the used oil should be completely eliminated to avoid contamination of the new engine oil or the incompatibility between new and old oil.In rare cases, the oil is prematurely aged due to impurities in the ambient air.

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Detalis

Working time4000H

Initial pressure difference<0.02MPa

Residual oil amount<3PPM

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